Vacuum Emulsifying Mixer for All Types of Medical Bases

Allopathic medicines that are manufactured are mostly out of the artificial chemicals and ingredients which make it very easy for them to be processed. In case when the medicines that are made out of some generic and local sources like that of the Ayurveda or siddha medicines, the process of manufacturing will go somewhat complex. If the tablet is made in the form of solid mass, it will not work out effectively as some of the ingredients will be missed out. To make sure that such things are not taking place, it is a necessity for the industry to make use of advanced tube filling and sealing machine.

One can avail the below listed advantages by making use of the filling and sealing machine

• It is now very easy to process both solid and filling tablets in a very simple and easy way

• Accurate sealing on the surface of the tablet makes it very easy for the industry to process their bulk load in a most effective way

• Generic sources of base material can be intuitively placed inside the tube and it can be sealed effectively so that they will not degraded after some point of time

Sealing done by the Tube filling and Sealing Machine will be intact and it will not let out the base content inside the tube to go out or being exposed at any point of time.

In the process of manufacturing softgel, one of the most important processes is to make sure that the contents that are present in the softgel must be mixed thoroughly at the time when they are in the form of raw materials. If the content is not mixed thoroughly, it will leave out several slicks in the surface and it will create various problems in the later days. To make sure that such things are not happening, it is a necessity for people to make use of vacuum emulsifying mixer. The purpose of the mixer is to ensure that the process of sorting is done in a most perfect way. The container of the mixer is quite large and spacious that many types of materials can be included in the vacuum emulsifying mixer. Even when the base material is in the form of powder, it can be added effectively within a short span of time in the mixer. The passage of contents in the mixer will go in both parallel and opposite direction to make sure that they are thoroughly mixed with each other in the core. The vacuum emulsifying mixer can work fine with both generic and traditional medicine bases. It is very simple to operate the vacuum emulsifying mixer. Depending on volume and demand, there are different types of high speed Vacuum Emulsifying mixer now available.

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Applications of Vacuum Emulsifying mixer and tube filling and sealing machines

If you use creams, toothpastes, and other cosmetics, you would be wondering how the product is inserted into the tubes, right? Well, there are special kind of tube filling and sealing machine, which serve these purposes. With these machines, products like cream, ointment, gel, sauce, grease, shampoos, toothpastes, etc. can be filled and sealed. So, products having varying features of viscosity and flow can be packed with the help of tube filling machines.

Depending upon the type of product and tube, there are different kinds of tube filling and sealing machines available. The machines follow GMP norms, and have compatible designs. These are most suitable for filling and sealing lami and Aluminium tubes.

What is the use of Vacuum Emulsifying mixer?

In the Vacuum Emulsifying mixer, the materials go through a high speed of emulsifier or homogenizer. There is a narrow space, which forms a strong circulation inside the vessel. The mixer performs a greater impact, shearing and dispersion inside the vessel, which helps in blending, mixing, emulsifying and homogenizing the product inside the vessel. This will increase the smoothness, stability and the lustre of cream products.

Main uses and applications of emulsifying mixer

It is mainly used in the following sectors:

• Cosmetics Industry: In making creams, lipstick, lotion, and shampoos

• Food Industry: For packing Jam, butter, sauce, mayonnaise, cheese, margarine, etc.

• Pharmaceutical Industry: Syrups, ointments, injections

• Chemical Industry: In creating synthetic fibre, polyester

• Painting Industry: For packing paints, water colours, synthetic resin paints

• Miscellaneous: Shoe creams, wax, colours, and coating liquids.

How does the emulsifying mixer work?

• Oil and water is mixed with the materials in a high speed so that a perfect emulsion product is created.

• The machine consists of a vessel, which is vacuum-resistant, along with a jacket for cooling and heating. It is equipped with a high speed homogenizer, vacuum pump, scraping agitator, hydraulic pumps for lifting, cooling and heating.

• There is also a vacuum pump, which takes out the air bubbles from the mixed product, and extends the storage time.

• Depending upon the products, you can use the appropriate mixing heads. Some of the mixing heads include high viscosity types, high shearing types, low viscosity type and disperser type.

• The machines also have safety devices, like the vacuum safety valve, over-loaded protection for motors, jacket safety valve, etc.

• With the help of the heating and cooling the system, the processing becomes quite simplified. The heating, melting, emulsifying and the air bubble reduction, saves a lot of time and labour for the production.

• Automatic control of the raw materials measurement, temperature recording for heating, emulsifying, melting, cooling and changes in mixing speeds etc., is possible.

These were some of the uses and applications of vacuum emulsifying mixer.

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